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What Are Forged Rings
Forged rings are ring-shaped forgings that are shaped by plastic deformation by applying pressure to metal blanks by hammering or other methods. It is a round type of forging like forging discs. Forged rings are applied to different equipment, and the required weight, specifications and materials will be different. Our Songjie Forging manufacturer has produced forged rings of different specifications. Each customer needs to use different items, and engineering drawings are required to customize forged rings.
This article will introduce in detail what is a forged ring, What are forged rings used for, How long does it take to forge a ring, the scope of supply of forged rings and more.
Forged Rings Features
Forged rings have good mechanical and load properties, high strength, high force, high stability, high corrosion resistance, high heat resistance, high impact and durability, etc. It is used in important equipment in various fields, can be seen everywhere in daily life, and is an industrial product.
Forged Rings Used
Forged rings are used in power, aerospace, oil, gas, industrial, automotive, and medical, to name a few. So what are the practical uses of forged rings in various industries?
1. Used in surgical instruments and other medical equipment, it has the advantages of biocompatibility and corrosion resistance.
2. Used for ship rudder stock, rudder post, rudder pin, etc.
3. Used in aircraft engines, landing gear components and other important aerospace applications.
4. Used in pressure vessel barrel joints, mining equipment, transmissions, grinding equipment and sintering equipment.
5. Used in steam turbines, gas turbines and wind turbines
6. Subsea wellheads, pipeline components, truck gears, bearings and rotors for turbine generators, etc.
Forging Rings Forging Made Process
Forging Rings Forging Process
The required forging rings have different requirements, and the time for forging a ring will also be different. To calculate the forging time of ring forgings, you need to know the heating time, cooling time and temperature, etc.
The forging process of forged rings can be carried out by several methods, including free die forging, closed die forging and seamless ring rolling. Their common feature is to apply a little pressure to the metal on the mold to deform it, get the final shape, and finally process it.
Forged Rings Manufacturing Process
1. Preparation: According to the requirements of forging rings, cut steel ingots of reasonable size and weight.
2. Forging: Forging is mainly divided into several processes: upsetting, elongating, punching, and reaming. An ingot of steel is first heated to a specific temperature, and once the metal reaches the proper temperature, it is placed in a forging press where it is compressed with sledgehammers or dies.
3. Repairing inspection: Preliminary inspection is carried out on the forged forged rings, mainly to inspect whether there are cracks and other defects in the appearance, and the size must be within the required range, and records should be made.
4. Heat treatment: Heating the forged rings to a specific temperature, keeping it warm for a period of time, and then cooling it helps to improve the strength and ductility of the material, eliminate internal stress, and prevent deformation during machining, etc. After heat treatment, the steel ingot is air-cooled or water-cooled and quenched according to the requirements of the material.
5. Machining: After the heat treatment, the forging ring is processed to obtain a forging ring that meets the specifications required by the customer. Machining includes cutting, drilling, milling, grinding or turning to name a few.
6.Inspection: Final inspection of forged rings.
Forged Rings Testing
1. First check the inspection equipment.
2. Appearance quality inspection of forging rings, including flaw detection,
(Ensure that the appearance of the forging is flat and free from defects such as cracks), size, weight, etc.
3. Performance testing of forging rings, including chemical properties, physical properties and mechanical properties.
Safety checks on forging ring packing and loading.
Forging Rings Supply
Forged Rings Material
Alloy steel, stainless steel, carbon steel, aluminum, tool steel, titanium, nickel alloys.
Forged Rings Size Range
Outside Diameter Up to 355″ (9000mm).
Forged Rings Weight Range
Up to 80,000 lbs (40 tons).
Forged Rings Forging requires more effort and process than other methods, but the quality of the product will be stronger and more durable. As forged rings manufacturer in China, we supply the best forged rings, our forged rings are rich in variety, including hot rolled rings, stainless steel forged rings and aluminum forged rings, etc.,feel free to contact us anytime.