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Email: sales@songjieforging.com
There are many types of forging rings, and stainless steel forged rings are one of the material types of forging rings. As the name implies, the stainless steel forged ring is a ring-like forging made of stainless steel. During the production process, the consumption of raw materials is small, the efficiency is high, and the processing accuracy is high. Different materials used in forging rings have different properties, applications and types, etc. Our Songjie Forging manufacturer has produced stainless steel forging rings of different specifications, and each customer’s needs will be different.
This article will introduce the characteristic, advantage, type, application, production, supply capacity and other information of stainless steel forged rings in detail.
(1) The raw material is stainless steel
(2) The surface is smooth, bright and beautiful, with high finish
(3) Can withstand prolonged exposure to corrosive environments
(4) The shape is a ring
(5) Normal temperature processing
1. Easy plastic processing, good processing performance
2. Excellent corrosion resistance, no rust
3. High temperature resistance, good wear resistance and fatigue resistance
4. Good durability, longer lasting than ordinary forgings
5. High strength, high toughness, excellent mechanical properties
6. Good welding performance, easy to manufacture, high production efficiency
7. Good load resistance and comprehensive mechanical properties
8. Widely used in various industries
Stainless steel forged rings can be divided into the following types according to the organizational state of stainless steel material:
Martensitic Stainless Steel Forged Rings
The steel grades are 410, 414, 416, 420, 4310, 440A, etc., which belong to martensitic stainless steel. Martensitic stainless steel is a kind of hardenable stainless steel. Forged rings made of martensitic stainless steel have higher strength and durability. Abrasive, magnetic and hardness stainless steel whose properties can be adjusted by heat treatment. Martensitic grades are usually used for rolled rings.
Ferritic Stainless Steel Forged Rings
Ferritic stainless steel contains more than 10% chromium, which is a particularly corrosion-resistant element of stainless steel, so ferritic stainless steel forged rings have very good corrosion resistance and good oxidation resistance. Ferritic stainless steel includes 409, 410L, 430, 430Ti, 433, 434, 436, 439, 441, 444, 446 and so on.
Austenitic Stainless Steel Forged Rings
Austenitic stainless steel is one of the most commonly used materials for high-quality forged rings, and it includes models 201, 202, 301, 304, 309s, and 310s. Austenitic stainless steel forged rings have the characteristics of high toughness, high plasticity, high ductility, no magnetism, and resistance to corrosion by various media.
Austenitic-Ferritic Duplex Stainless Steel Forged Rings
SAF2507, SAF2304, SAF2205, W.Nr.1.4362, W.Nr.1.4462, W.Nr.1.4501 and other grades belong to austenitic-ferritic duplex stainless steel. Compared with austenitic stainless steel, this steel has higher strength and The resistance to intergranular corrosion and chloride stress corrosion resistance has been significantly improved. Using this material to manufacture forged rings will cost more, but some properties will also be significantly improved.
Precipitation Hardened Stainless Steel Forged Rings
The stainless steel material is called PH steel for short, and its typical grades are 0Cr17Ni4Cu4Nb, 0Cr17Ni7Al, 0Cr15Ni25Ti2MoVB. Forged rings made of PH steel are used in applications that require extremely high strength and fracture toughness in high temperature and corrosive environments. They have comprehensive properties such as high corrosion resistance, high oxidation resistance, and excellent formability and weldability.
Stainless steel forging rings are widely used in machinery, industry, petrochemical, electric power, medicine, metallurgy, ocean engineering, automobile and aviation, etc.
The process of producing stainless steel forged rings is complex and requires a professional production process and a high level of technical requirements to ensure that stainless steel forged rings are of the highest quality. The following are several steps in the production process of stainless steel forged rings:
(1) Material preparation and blanking: first prepare high-quality raw materials, which are essential to produce durable and high-performance stainless steel forged rings, and then cut the ingots into reasonable sizes and weights according to product requirements;
(2) Heating: Before forging, it is annealed and heated in a furnace to a temperature suitable for forging. The purpose of this process is to soften the material and make it more malleable.
(3) Forging: After heating, put the steel ingot heated to about 1150 ~ 1240°C on the forging press, and use the forging machine to apply pressure to the steel according to the requirements of the size of the ingot and the forging ratio, and form it into the required ring shape by forging.
(4) Rolling: After forging, the steel is rolled to increase its strength and reduce any defects on the ring surface.
(5) Heat treatment: After forming and rolling, the stainless steel forged rings are heat treated, the rings are heated to a high temperature, and then cooled rapidly to improve their strength and wear resistance and eliminate internal stress.
(6) Machining: According to the specifications of stainless steel forged rings, corresponding processing such as upsetting, drawing, polishing, turning, drilling and drilling is carried out to make it have a smooth surface finish, and necessary adjustments are made to its dimensions. Adjust to achieve desired specifications.
(7) Inspection: Carry out chemical composition analysis, hardness test, flaw detection, mechanical performance analysis, size inspection, surface inspection and other inspection contents.
Stainless Steel Forged Rings Material
There are many types of stainless steel, including 304, 304L, 310, 316, 316L, 347, 410, 440A, 630, ASTM A965, ASTM A829, ASTM A473 and so on.
Stainless Steel Forged Rings Size Range
Outside Diameter Up to 3500mm;
Inner diameter up to 3000 mm;
Height up to 1000mm;
Other specifications can be customized.
Stainless Steel Forged Rings Weight Range
Up to 80,000 lbs (40 tons)
Stainless steel forged rings have many characteristics of stainless steel, and are widely used in various fields. Corrosion resistance and rust resistance are the biggest advantages of stainless steel forged rings. To learn what are forged rings, the performance and application of a forging ring, etc., you can better choose the best quality stainless steel forged rings. Songjie Forging is specialized in the stainless steel forged rings supply, providing you with the best products with more guaranteed quality.
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